Equipment description:
First, the production line panorama architecture
Pieces & recognition on A [] - > B (pretreatment) -- -- > C [intelligent spraying] [dynamic curing] -- > > D E [A] under quality inspection &
1.B --> F[Liquid Waste Recovery System]
2.C --> G[AI Path Optimization]
3.D --> H[waste heat circulation device]
4.E --> I[MES data synchronization]
2. Selection and deployment suggestions
1. Green production required
Photovoltaic power supply module (optional, peak power ≥50kW)
Water-based paint recovery system (recovery rate ≥90%)
2. Intelligent extension interface
Support for Digital Factory Protocol (OPC UA over TSN)
Reserved AGV docking channel (navigation accuracy ±5mm)
3. security upgrade
Level 3 explosion-proof design (according to ATEX 2025 new regulations)
Electromagnetic shielding spray room (radiation value < 10V/m)
Iii. Innovative technology :
Adaptive spraying algorithm : real-time adjustment of spraying trajectory through deep learning (response time < 50ms)
Self-cleaning nozzle : ultrasonic shock + gas film protection technology (maintenance period extended by 3 times)
Main structure and components:
1. Detailed explanation of core structure and components
1. Intelligent control center
Central control system equipped with industrial edge computing module (computing power ≥16 TOPS)
Support 5G+TSN (time sensitive network) real-time communication
digital twin platform 3D visual monitoring of the whole production line
Dynamic simulation and optimization of spraying parameters
2. Robot spraying unit
| module | Technical Specifications (2025 upgrade) |
| Robotic arm | 7-axis cooperative type, load 15kg, repeatability ±0.03mm |
| Electrostatic atomizer | High frequency pulse type (atomization efficiency ≥95%) |
| 3D vision system | Multispectral imaging (resolution 0.01mm, frame rate 120fps) |
| Paint module | Nanoscale filtration system (99.99% impurity interception rate) |
3. Dynamic curing system
Layered temperature control design :
┌──────────────┐
│ Infrared preheating layer │ → 80-100℃(gradient temperature rise)
├──────────────┤
│ UV curable layer│ → 395nm LED array (40% lower energy consumption)
├──────────────┤
│ Hot air after treatment layer │ → Intelligent wind curtain (wind speed zone control ±0.1m/s)
└──────────────┘
三. Comparison of performance parameters (2024 vs 2025)
| index | 2024 standard | 2025 Upgrade target |
| Utilization rate of paint | 92% | 96% |
| Unit energy consumption | 0.18kW·h/㎡ | 0.12kW·h/㎡ |
| Production line color change time | 8 minutes | 3 minutes |
| Self-diagnosis rate of faults | 85% | 98% |
Features:
1.High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.
2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.
3.High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.
4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.
Product Tags:
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High Efficiency Electrostatic Powder Painting Line With Adaptive Spraying Algorithm And Waste Heat Circulation Device Images
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